Artificial grass factory: Italgreen is at your disposal

On this page, we delve into:

• How a synthtetic grass turf is made
• Italgreen’s artificial grass solutions
• Why choose artificial grass for your turf
• How to choose the best turf from an artificial grass factory
• Italgreen is the artificial grass factory you need
   

How a synthtetic grass turf is made

Creating a state-of-the-art sports turf requires many steps of analysis and design. Like they say, that’s easier said than done! 

Don’t worry though. As a premiere synthetic grass factory, our installation process includes everything you need to start your business right away. Our turnkey solutions include:

1. Site Preparation: we start by conducting a comprehensive assessment of the site. This involves analyzing the soil composition, drainage capabilities, and topography. Our team then clears the area of any debris, vegetation, and existing turf. The ground is then leveled and compacted to create a stable base, ensuring that the foundation is solid and prepared to support the synthetic turf for many years;
2. Base Layer Installation: once the site is prepared, we install a base layer from our artificial grass factory, designed to facilitate proper drainage and provide a solid foundation for the turf. This base layer typically consists of crushed stone or gravel, which is spread evenly and compacted thoroughly. This layer plays a crucial role in preventing waterlogging and ensuring that the turf remains even and secure underfoot. We may also incorporate a geotextile fabric to enhance stability and prevent weed growth;
3. Turf Installation: the synthetic grass is then carefully rolled out over the prepared base. Our team ensures that the turf is laid out with precision, avoiding wrinkles and bubbles. The turf is then trimmed to fit the contours of the field, ensuring that it fits perfectly around edges and obstacles;
4. Infill Application: to add stability and cushioning to the turf, we apply a specialized infill material. This infill can be made of silica sand, rubber granules, or a combination of both, depending on the specific requirements of the sports facility. The infill helps to keep the turf fibers upright, providing a natural feel and enhancing performance. It also contributes to shock absorption, reducing the risk of injuries for athletes;
5. Final Grooming: after the infill is applied, we perform a final grooming of the turf. This involves brushing the turf fibers to ensure they stand upright and evenly distribute the infill. The grooming process not only enhances the appearance of the turf, but also ensures that it performs optimally. Our team conducts a thorough inspection to address any imperfections and make final adjustments.

Each step in our process is crucial in delivering a safe, high-performance, and visually appealing sports field.

Another thing to keep in mind before installing a synthetic court regards choosing the grass: picking the right product from a trusted artificial grass factory is fundamental to create a safe and proficient environment for athletes.
 

Italgreen’s artificial grass solutions

One of the reasons that make Italgreen one of the greatest artificial grass factories is the wide range of products that we can offer:

DOUBLE X - this artificial grass boasts remarkable resilience and unmatched elastic memory. It is distinguished by its unique double diamond shape, a feature that endows this synthetic surface with exceptional resilience and superior elastic memory. Moreover, its ultra-high double thickness enhances its longevity, granting it unparalleled durability against the rigors of heavy use, UV radiation, and freezing temperatures.
 

LESMO 3S - this solution is designed specifically for football fields and results from the fusion of Italgreen's top-tier products, Double 4 and Lesmo HD. This artificial grass can be found in three distinct colors and three unique shapes. This innovative approach sets a new standard in the industry.

 

PADEL PRO - designed explicitly for padel courts, this solution comprises specialized 10mm textured polyethylene fibers renowned for their resilience against UV fading and frost. These fibers possess remarkable elastic memory, swiftly springing back to their vertical position after footsteps, ensuring an impeccable ball rebound, natural torsion, and superior foot grip. It is the official choice of the International Padel Federation (FIP) for prestigious international tournaments.

PADEL FIB- this 12-millimeter artificial grass surface is constructed using unique twined, fibrillated fibers that effectively combat the damaging effects of ultraviolet light, guaranteeing long-lasting durability. Its exceptional shape memory feature ensures that the fibers swiftly regain their vertical position after experiencing foot traffic. This not only facilitates a perfect ball bounce but also enables players to pivot naturally and maintain a solid grip.

LANDSCAPE - ideal for private gardens, pool areas, public spaces, or corporate venues, our synthetic turf is at the forefront of technological research, delivering a natural look and versatile applications that will amaze you. Discover our DREAMYNatural Look and FINESoft Touch for the grass you have always looked for.

Discover more about all the artificial grass solutions available by Italgreen!

Our products
 

Why choose artificial grass for your turf

Rely on an artificial grass factory can be very advantageous as synthetic grass has a number of features that should not be underestimated, in fact:

• Low maintenance - unlike natural grass, artificial turf requires minimal upkeep. Say goodbye to constant mowing, watering, and fertilizing. This means significant time and cost savings in the long run

• Durability - synthetic grass solutions are designed to withstand the harshest weather conditions, ensuring they maintain their vibrant appearance year-round

• Sustainability - opting for artificial grass conserves water resources since it doesn't need irrigation. Additionally, it reduces the use of chemical fertilizers and pesticides, promoting a healthier environment

• Versatility - whether you need turf for sports, landscaping, or other applications, artificial grass offers the flexibility to suit various needs. It's suitable for residential, commercial, and sports spaces alike

• Natural appearance - thanks to advanced manufacturing technologies, today's artificial grass looks remarkably realistic. It's challenging to distinguish it from natural grass, ensuring your space maintains its aesthetic appeal.
   

How to choose the best turf from an artificial grass factory

Choosing the right synthetic turf for your sports facility involves evaluating several key factors to ensure you receive the best value and performance, without compromising safety. When comparing quotes from different artificial grass factories, consider the following:

• Quality-price ratio: ensure you are getting a high-quality product at a competitive price. You also have to keep in mind the intended use of the field, and the type of clientele you would like to attract;
• Range of products and options: look for a supplier that offers a variety of products to meet different needs and preferences, from an aestehtic and athletic standpoint;
• Availability of ongoing maintenance: select a provider that offers comprehensive maintenance services during each time of the year, to prolong the life of your turf;
• Reliable brands: opt for trusted brands known for their durability and performance;
• Environmental impact: consider the eco-friendliness of the materials used and how the whole process treats the environment. High-level clients surely love a court designed with eco-friendliness in mind;
• Customization services: ensure the artificial grass factory can tailor the turf to fit your specific site requirements;
• Certification and compliance: ensure the turf meets all relevant industry standards and regulations, to prevent any issues and provide a top-notch field to your customers.

Italgreen is the artificial grass factory you need

Italgreen has earned its reputation as a leading artificial grass producer by consistently delivering top-quality turf solutions. With a focus on innovation, durability, and customer satisfaction, Italgreen is the trusted choice for projects of all sizes and purposes.

Whether you're looking to revamp a sports field, create an inviting outdoor space, or explore the possibilities of artificial grass, we have the right expertise and products to bring your vision to life. 

Read also: Artificial grass manufacturer
 

Join the countless satisfied customers who have experienced the benefits of Italgreen's artificial grass solutions!

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